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Concrete Repair / Site problem guide

Concrete spalling with exposed reinforcement

Cover concrete breaks away and steel is visible.

A practical decision sequence

Diagnose the cause, then verify the repair.

Use the site evidence to agree a project-specific method with the responsible engineer, concrete producer, manufacturer or specialist applicator.

01 / Symptom

What is happening?

Cover concrete breaks away and steel is visible.

02 / Inspect and test

Evidence to collect

Map delamination; measure cover and assess corrosion, carbonation or chlorides.

03 / Likely mechanism

Why it can fail

Corrosion expansion and poor cover can drive repeated spalling.

04 / Technical response

Choose the system

Have structural capacity reviewed; remove unsound material, address steel and rebuild with compatible repair mortar.

05 / Site execution

Control the application

Prepare edges and steel, follow bonding and curing requirements, and restore protection.

06 / Acceptance

Verify the result

Inspect substrate and steel before closure; verify repair soundness and cover.

Avoid this shortcut

Do not patch loose concrete or conceal substantial steel section loss.

These guides are editorial starting points, not a project specification. Confirm the design, product data, substrate conditions and inspection plan for the actual site.
Technical references

References inform the topic; they do not endorse a specific product for this project.

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